Next step in diagnostics?

General electrical problems
MarkO
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Re: Next step in diagnostics?

Post by MarkO »

...but chaps - although the dynamo/reg may have the capacity to charge, the battery may be so weak and knackered so as not to take it.
Chris Sealy
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Re: Next step in diagnostics?

Post by Chris Sealy »

With only 3.3 volts at its terminals, your battery probably has an internal short circuit in one of its three cells.
If that is the case, there is no way that it can charge to 6 volts. I would say that you need a new battery anyway.
You could try disconnecting the wire from the live terminal of the battery, insulate it to prevent accidental short circuit to the frame. Then start the engine. Rev it to about 1500 rpm, then switch the lights on and see if anything happens. Cheers, Chris.
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Re: Next step in diagnostics?

Post by nevhunter »

You may have to "Flash" the generator to restore some residual magnetism to have it produce Power. You will need a 6v battery to do that. The battery may be "sulphated' if it's been left flat for a while. Sometimes that can be recovered. Digital chargers can do that. or try another 6V battery hooked up in Parallel. Discontinue if any cell gets hot. Nev
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Re: Next step in diagnostics?

Post by nevhunter »

Lead acid Batteries last longer if they are kept charged. Vibration gives them a hard time Nev
mattlacey
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Re: Next step in diagnostics?

Post by mattlacey »

Chris Sealy wrote: Thu Jul 17, 2025 11:58 am You could try disconnecting the wire from the live terminal of the battery, insulate it to prevent accidental short circuit to the frame. Then start the engine. Rev it to about 1500 rpm, then switch the lights on and see if anything happens. Cheers, Chris.
I just tried this, and got nothing - going to order a digital regulator now pay day has arrived to see if that makes any difference, after that I'll get a battery.
MarkO
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Re: Next step in diagnostics?

Post by MarkO »

Do it the other way about perhaps.....
mattlacey
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Re: Next step in diagnostics?

Post by mattlacey »

Got it! Turned out it was the regulator. Got hold of an analogue multimeter to test the dynamo properly and verified it was good. It motored, and it had output on the bike. So then hooked up the electronic regulator I bought and straight away the ammeter showed positive and the lights looked great. Orederd the one I linked to and it fits well inside the recess of the original unit.
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Re: Next step in diagnostics?

Post by Julian Murphy »

Well done.

A good result.
nevhunter
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Re: Next step in diagnostics?

Post by nevhunter »

You might have to cool that NEW regulator. Nev
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Re: Next step in diagnostics?

Post by mattlacey »

It's designed to fit in there, so hopefully it'll be good. Will keep an eye on it though
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