Search found 34 matches

by BrianReynolds
Sat May 23, 2026 4:56 pm
Forum: Four stroke
Topic: S4 oil pressure Gauge
Replies: 4
Views: 232

Re: S4 oil pressure Gauge

Thanks, very helpful responses, appreciated.
by BrianReynolds
Thu May 21, 2026 3:25 pm
Forum: Four stroke
Topic: S4 oil pressure Gauge
Replies: 4
Views: 232

S4 oil pressure Gauge

I am assembling my 57 S4 engine, I would like to incorporate an oil pressure gauge but cannot see a suitable connection point on the engine. I am reluctant to drill and tap into the internal pressure galleries, any ideas? Thanks.
by BrianReynolds
Thu May 21, 2026 3:19 pm
Forum: Four stroke
Topic: S4 Crankshaft nuts
Replies: 2
Views: 201

Re: S4 Crankshaft nuts

Thank you Roger, much as I thought but good to have it confirmed.
by BrianReynolds
Tue May 19, 2026 5:50 pm
Forum: Four stroke
Topic: S4 Crankshaft nuts
Replies: 2
Views: 201

S4 Crankshaft nuts

Hello All,
Finally ( after 2 years on the bench) assembling my 57 Mk11 engine, the crankcase is assembled, but I have a question, how tight should the large nuts on the ends of the crankshafts be? I havent found any reference to this, I have the Waller book, plus scoured whatever I can find but ...
by BrianReynolds
Sun Dec 21, 2025 12:50 am
Forum: Four stroke
Topic: S4 Cylinders
Replies: 11
Views: 3972

S4 Cylinders

Hello all, I am assembling a 57 Square 4, just about finished the bottom end and starting to think about installing the cylinders. I have a lifetimes experience rebuilding British bikes but this is the first S4.Trying to figure out the best way to replace the cylinders, several ideas but I thought I ...
by BrianReynolds
Fri Jan 13, 2023 9:14 pm
Forum: Four stroke
Topic: Square 4 rods
Replies: 5
Views: 710

Re: Square 4 rods

Thanks everyone, I have now located a new set of rods which are on the way
by BrianReynolds
Sat Dec 24, 2022 9:26 pm
Forum: Four stroke
Topic: Square 4 rods
Replies: 5
Views: 710

Square 4 rods

Hello, I am about to start rebuilding my 57 S4, been delayed for over a year due to work but finally getting started. Does anyone have any information on the replacement con rods that were to be manufactured? I was put on a waiting list some time ago but no response so far. I want to build the bike ...
by BrianReynolds
Thu Jan 07, 2021 2:54 am
Forum: Four stroke
Topic: Head gasket
Replies: 0
Views: 1113

Head gasket

Hello all,
I am about to start assembling my ‘57 S4 engine, planning ahead and reading up as much as I can. I have the Otto head gaskets, reading the assembly instructions I find the instructions a little ambiguous regarding the initial installation. The instructions are clear for the re-tightening ...
by BrianReynolds
Thu Jan 07, 2021 2:44 am
Forum: Four stroke
Topic: Rod bolts
Replies: 3
Views: 1385

Re: Rod bolts

Thanks, I had already crack checked ( i own a commercial machine shop so no problem to magnaflux the rods and bolts) however there is a variation of up to 0.010” in the lengths of the 8 bolts, the longest being the 2 new bolts, so nothing to use as a comparison. I am at the point where it all looks ...
by BrianReynolds
Fri Jan 01, 2021 1:14 am
Forum: Four stroke
Topic: Rod bolts
Replies: 3
Views: 1385

Rod bolts

Greetings and Happy new year from Manitoba in winter. I am about to assemble my Mk2 Square 4 engine. I have reconditioned the original rods but was unable to find a full set of new bolts. Does anyone have the exact length of the original bolts? I want to measure and check the originals have not ...