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Re: Top end troubles

Posted: Fri May 19, 2023 10:22 pm
by simon.holyfield
Simon.Gardiner wrote: Fri May 19, 2023 9:39 pm
simon.holyfield wrote: Fri May 19, 2023 3:42 pm ''''Will it do any harm if I leave it for a while longer?
Simes, exactly how loose is it (eg wobbly, finger-tight) ?

SG
No wobble, but I can push it in with no tools...

Re: Top end troubles

Posted: Fri May 19, 2023 11:53 pm
by Simon.Gardiner
Not so much loose as not very tight!
I'd say you could probably get away with that for a bit - unless maybe it was tight once but it's becoming less tight of it's own accord.
Might be worth checking the OD - I've just run a mic over some NOS NH/VH cast-iron guides, they're all for a nominal bore-in-head size of 0.625, nearly all are 0.625 + somewhere between 1/4 thou and 3/4 thou (ie oversize by less than a thou) except for two - one that is 1 thou undersize (probably why it's in the spares box) and one with an oil-hole (so for an open-valve head?) that seems to be 1.5 thou oversize.

I've never had a problem with valve guides becoming loose in an iron head - so far!

SG

Re: Top end troubles

Posted: Sat May 20, 2023 12:53 am
by nevhunter
I wouldn't run it with a guide loose in the head. It will get worse and the guide will be very hot since it's not cooling as it should The original bronze one is very eroded so something's "different" there.You certainly get much more trouble with alloy heads, but they cool better and allow higher compression ratios.Inevitably you need to make oversize OD guides to fit properly what you have. They should be an interference fit always. Nev

Re: Top end troubles

Posted: Sat May 20, 2023 7:12 am
by simon.holyfield
nevhunter wrote: Sat May 20, 2023 12:53 am I wouldn't run it with a guide loose in the head. It will get worse and the guide will be very hot since it's not cooling as it should The original bronze one is very eroded so something's "different" there.You certainly get much more trouble with alloy heads, but they cool better and allow higher compression ratios.Inevitably you need to make oversize OD guides to fit properly what you have. They should be an interference fit always. Nev
OK. Given that I'll need to make a new one, what material should I use? The exhaust guide is cast iron which seems to be readily available as 'meehanite'.

Despite spending 35 years as a mechanical engineer in a oil & gas industry, I'm not very familiar with cast iron!

Re: Top end troubles

Posted: Sat May 20, 2023 9:41 am
by nevhunter
I think I'd give cast Iron a go. Keep the bore and OD concentric. Try to BROOCH the surface of the guide bore in the head to a truer shape with a rough surfaced turned CI blank of an appropriate size. Assemble guide with the head hot and some oil on the guide to stop it picking up. Should go in tight, but not eyewatering tight. Try to start it straight. There's more metal on one side so try to address that when brooching. Nev

Re: Top end troubles

Posted: Sun May 21, 2023 2:16 pm
by admin
Posts with discussion about cast-iron inlet guides moved to this topic (might be getting confusing having them in a thread about alloy-head exhaust valve guides).

SG

Re: Top end troubles

Posted: Sun May 21, 2023 3:00 pm
by simon.holyfield
admin wrote: Sun May 21, 2023 2:16 pm Posts with discussion about cast-iron inlet guides moved to this topic (might be getting confusing having them in a thread about alloy-head exhaust valve guides).

SG
Good idea!

Re: Top end troubles

Posted: Sun May 21, 2023 5:16 pm
by volker.halbach
I have some that with thumb-push fit and others that I didn't fit: I was worried about damaging the head because, hammering them in would have required excessive force. I could look for the guides and try to find one with oversize. A thou makes a big difference here.

Re: Top end troubles

Posted: Sun May 21, 2023 8:45 pm
by simon.holyfield
Do you have some guides knocking about Volker?

Re: Top end troubles

Posted: Mon May 22, 2023 3:26 pm
by Simon.Gardiner
Simes - what's the exact OD of your inlet guide?

SG